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In Mold Finish we offer two different types of plating for molds and
tools, each one with different properties, and different applications.:
Autocat ® Nickel
Chromate® Hard
Chrome
Autocat ® Nickel
With this exclusive process a layer of a
hard nickel alloy is deposited over the entire surface of a mold or tool.
The process is chemical, no electricity is applied, so the
thickness and coverage is absolutely uniform on all surfaces exposed to
the treatment. Complex geometries such as entrant angles, ribs, holes,
even finelly textured surfaces are uniformly covered which is not
possible with other processes such as hard chrome or electrolytic nickel.
The layer has exceptional corrosion resistance and very good
hardness (50Rc as-plated and up to 66Rc with a low temperature bake).
This makes it very useful when molding corrosive or hard resins. It has
an inherent lubricity that helps eject difficult to mold parts. It can
be polished to a superb finish making it an ideal option in molds for
transparent parts such as auto lenses, refrigerator pans, etc..

| Mold for bezel of rear lamp of a
japanese car being polished to eliminate scratches and other flaws
before plating. |
Same bezel prepared and ready to
be
plated |
Insert of the same mold already
plated
and polished to a mirror A-1
finish |

| Stainless steel mold for the outer
bezel of a front lamp of a japanese truck that had to be constantly
polished due to the low hardness the base steel. |
Another view of the same mold
already plated and polished |
Slider of the same mold also
plated
and polished |

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Mold for a transparent
refrigerator meat pan plated and polished. Both sides of the mold
were treated for maximum transparency and resistance to stains and
oxidation. |
Mold for PVC bracket of washing
machine plated for corrosion resistance |

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Front cover with Hard Chrome
on the logo and Nickel on
the texture surface . |
Chromate® Hard
Chrome Hard chrome process was the first and, for
a long time, probably the only method to protect a steel surface from
oxidation and scratches. For that reason, many customers and designs
still specify it as the coating of choice. Specially formulated chemistry and
fixtures have to be used in this variant of the traditional process for molds and other related tooling
due to their complex geometries and restrictions in their design. The
process deposits a thin and dense layer of chrome without microcracks
always found in hard chrome deposited in the traditional way. With its
elevated
hardness of 72Rc makes it an ideal choice when molding abrasive resins
like thermosets (Bakelite®), bulk
molding compounds (BMC) or glass fiber reinforced plastics. It is also
good to protect beryllium copper inserts or aluminum blow molds.
As plated, it has a matte finish but with our special technique a good
luster can be attained. There are limitations in the geometry of the
cavities that can be processed, being more adecuate for simple flat or
slightly curved areas. The thickness varies from 0.0002" to 0.0005"
and cannot be controlled as acuratelly as the Autocat®
Nickel. It has to be processed in our facilities.
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